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We use magnetohydrodynamic levitation as a means to create a soft, elastomeric, solenoid-driven pump (ESP). We present a theoretical framework and fabrication of a pump designed to address the unique challenges of soft robotics, maintaining pumping performance under deformation. Using a permanent magnet as a piston and ferrofluid as a liquid seal, we model and construct a deformable displacement pump. The magnet is driven back and forth along the length of a flexible core tube by a series of solenoids made of thin conductive wire. The magnet piston is kept concentric within the tube by Maxwell stresses within the ferrofluid and magnetohydrodynamic levitation, as viscous lift pressure is created due to its forward velocity. The centering of the magnet reduces shear stresses during pumping and improves efficiency. We provide a predictive model and capture the transient nonlinear dynamics of the magnet during operation, leading to a parametric performance curve characterizing the ESP, enabling goal-driven design. In our experimental validation, we report a shut-off pressure of 2 to 8 kPa and run-out flow rate of 50 to 320 mL⋅min −1 , while subject to deformation of its own length scale, drawing a total of 0.17 W. This performance leads to the highest reported duty point (i.e., pressure and flow rate provided under load) for a pump that operates under deformation of its own length scale. We then integrate the pump into an elastomeric chassis and squeeze it through a tortuous pathway while providing continuous fluid pressure and flow rate; the vehicle then emerges at the other end and propels itself swimming.more » « less
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Herein, complex motion in soft, fluid‐driven actuators composed of elastomer bladders arranged around a neutral plane and connected by slender tubes is demonstrated. Rather than relying on complex feedback control or multiple inputs, the motion is generated with a single pressure input, leveraging viscous flows within the actuator to produce nonuniform pressure between bladders. Using an accurate predictive model coupling with a large deformation Cosserat rod model and low‐Reynolds‐number flow, all dominating dynamic interactions including extension and curvature are captured with two governing equations. Given insights from this model, five design elements are described and demonstrated in practice. By choosing the relative timescales between the solid, fluid, and input pressure cycles, the tip of the actuator can obtain almost any desired trajectory and can be placed anywhere temporarily within its 2D workspace. Finally, the benefits of viscous‐driven soft actuators are showcased in a six‐legged untethered robot able to walk 0.05 body lengths per second. The foundation is laid for a new class of morphologically intelligent, soft robotic actuators that enables complex deformations and multifunctionality without explicit drivers; whereby generating nonuniform pressure distributions, their infinite degrees of freedom can be exploited.
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Abstract As stretchable devices become well established for applications in soft robotics and wearable devices, the compliant conductors that make these applications possible must also be reliable and survive for the entire device lifetime. Liquid metals such as Galinstan are a potential solution as non‐toxic, stretchable, and low‐resistance conductors. Rigorous investigations of liquid metal lifetimes, however, are limited. This work presents the median lifetime of liquid metal‐filled silicone tubes under current density on the order of 1 kAcm−2, which is necessary for applications such as electromagnetic actuators. In these conductors, the median lifetime increases by a factor of over 4700 as current decreases from 2 to 1 kAcm−2. By cooling the sample, median failure time increases from 112 s to 9.4 h, which suggests straightforward solutions to maximize liquid metal wire lifetime by increasing thermal conductivity or by duty cycling the applied current.